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Suzhou Energy Tool Co., Ltd.
4 Years
| Ask Lasest Price | |
| Brand Name : | ENG |
| Model Number : | 95000 |
| Certification : | API, AISI, ISO |
| Price : | USD 2000-20000 Unit |
| Payment Terms : | L/C, T/T |
| Supply Ability : | 5000 PCS / Year |
Rock Diamond Drilling Tool 9-1/2 Inch API Spec PDC Drill Bit
1 . Descriptions:
These specialized PDC drill bits are crafted with precision to tackle the challenges posed by exceptionally hard rock formations. Skilled professionals analyze the specific rock composition, hardness, and other geological factors to determine the ideal design parameters.
The key element of a PDC drill bit is its cutting structure. It consists of carefully positioned and strategically shaped polycrystalline diamond cutters. These cutters are created by subjecting diamond crystals to high pressure and temperature, resulting in a super-hard material capable of efficiently cutting through rock.
The design of the cutting structure takes into account factors such as cutter density, cutter size, and cutter profile. The density refers to the number of cutters per unit area, while the size and profile of the cutters are optimized to balance cutting efficiency and durability.
Additionally, the body material of the PDC drill bit is carefully selected to provide the necessary strength and durability required for demanding drilling operations. Tungsten carbide is commonly used due to its exceptional hardness and resistance to wear.
2. Specification:
Polycrystalline diamond compacts PDC bit in the Oil and Gas Industry PDC bits get their name from the polycrystalline diamond compacts used for their cutting structure. A PDC bit is a drill bit fitted with industrial diamond cutters instead of hardened metal teeth.
| SPECIFICATION | |
| Size : | 9-1/2 inch (241.3mm) |
| Drill Body Type : | Steel Body |
| Blades Quantity : | 7 |
| Nozzles Quantity : | 7 |
| API Connection (in) : | 4-1/2" REG |
| Gauge Length (In): | 2.5 |
| OPERATIONAL PARAMETERS | |
| Weight on Bit (KN): | 22-112 |
| RPM Range(Rotary): | 100- DHM |
| Flow Rate(lps): | 29 - 38 LPM |
| Make-Up Torque(KN): | 16 - 22KN.M |
3 . PDC Drill Bit profile
4 . Drill Bit PDC Cutters
Polycrystalline Diamond Composite (PDC) cutters are the main point of contact for a drill bit. PDC bits remove the rock mainly by shearing.
The PDC cutters are exposed to a lot of heating and cooling down the well, a very challenging environment.
PDC cutters that have lower thermal degradation and more thermal stability generally achieve higher ROP and increased wear resistance. So, optimizing the cutter is important.
5. PDC Drill Bit Nozzles
PDC Drill bit nozzles help clear the cutting area and cool the Polycrystalline Diamond Composite (PDC) cutters.
Effective placement of these nozzles along with the angle they are set at plays a critical role on how efficient the drill bit performs.
Fluid channels also complement nozzle placement to improve the clearing of cuttings.
6. Steel Body PDC Bits
The steel body of a PDC (Polycrystalline Diamond Compact) bit is the opposite of a matrix body. It is designed to withstand high impact loads but lacks the protective features found in matrix bodies. Steel bit bodies offer excellent strength and ductility, making them highly resistant to impact. In comparison, steel bodies are significantly stronger than matrix bodies.
One notable advantage of steel bits is their ability to be rebuilt multiple times. When cutters become worn or damaged, they can be easily replaced. This feature is particularly beneficial for operators working in low-cost drilling environments, as it allows for cost-effective maintenance and prolongs the lifespan of the drill bit.
PDC drill bits differ from roller cones in that they have one-piece bodies with no moving parts. The fixed cutters on PDC bits efficiently shred the rock, enabling the bit to operate at higher rotation speeds. This characteristic makes PDC bits well-suited for consolidated formations, where they can deliver enhanced drilling efficiency.
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